Increased OEE from 41% to 65% in 3 Months on Packaging Lines

Results Snapshot

OEE Increase

41% → 65%

Implementation Time

3 months

Key Impact

Availability & Short Stops

Challenge

Packaging lines experienced high unplanned downtime and material flow disruptions, with limited root-cause visibility between maintenance and operations teams.

Approach

  • Connected machine signals to SkyTON for real-time performance tracking.
  • Established baseline OEE and loss categorization by shift and line.
  • Conducted weekly Pareto analysis on downtime and micro-stops.
  • Implemented structured corrective actions targeting the top recurring losses.

Outcomes

  • OEE improved from 41% to 65% within three months.
  • Significant reduction in unplanned downtime and idle time.
  • Improved coordination between production and maintenance teams.
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